Lynn Welding's blog

5 Trends Propelling the Aerospace Industry to a More Sustainable Future

Written by Lynn Welding | Apr 10, 2025 3:19:55 PM

Each year, the aerospace industry releases one billion metric tons of emissions, a figure that is projected to triple by 2050 unless significant sustainability measures are implemented.

Aircraft burn several tons of fossil fuels per trip, contributing significantly to global CO2 emissions. When these fuels burn, they release carbon dioxide, nitrogen oxides, sulfate aerosols and water vapor resulting in detrimental effects on the ozone layer and increasing global temperatures.

There remains a heavy reliance on fossil fuels, with continuous pressure to minimize greenhouse gas emissions and airlines pledging to achieve net-zero carbon emissions by 2050, a shift towards more sustainable fuels and further innovations are on the horizon.

 

Advanced Aircraft Design

Aircraft manufacturers are already focusing on enhancing fuel efficiency and reducing weight to lower fuel consumption, an promote fewer emissions. However, further improvements to support this include:

  • Engine and aerodynamic design advancements, the use of lightweight materials, and advanced coatings to improve efficiency.
  • Advanced design software helps simulate performance, evaluate fuel efficiency, estimate durability, and predict emissions, enabling airlines to upgrade fleets, control manufacturing, and use sustainable materials.
  • 3D printing and additive manufacturing allow for faster production of complex parts with minimal waste.
  • Advanced coatings help reduce aircraft weight and enhance fuel efficiency.

 

Sustainable Aviation Fuels (SAFs)

An alternative to traditional jet fuels, Sustainable Aviation Fuels (SAFs) creates a promising path to reducing greenhouse gas emissions.

  • One option is natural fuel produced from a variety of plant and animal materials, algae, and from food waste. Because production is still under development it is more expensive in comparison to Fossil Fuels but is promising to reach net-zero goals.
  • Another option is synthetic SAFs, produced using hydrogen. Using synthetic SAFs can reduce the effects of greenhouse gas emissions by over 80% and would not call for any redesigning of engines or designing any additional aircraft infrastructure.

There are many roadblocks still to conquer with Sustainable Aviation Fuels (SAFs), but a breakthrough will help the industry advance closer to its net-zero goal.

 

Urban Air Mobility

Another technological trend in aerospace sustainability is urban air mobility. This includes Electric Vertical Takeoff and Landing (eVOTL) & drone deliveries. eVTOLS are still in the beginning stages but promise to be revolutionary for both short and medium distance flights, while drones are used for increasing payload capacities in last-mile deliveries across cities.

Environmental Impact:

  • Most eVTOLs and drones run on electricity, resulting in zero emissions especially when charged using renewable energy.
  • Their design includes fewer moving parts, helping to minimize noise pollution, a key issue in the aerospace sector.
  • eVTOLs that are powered by fossil fuels are designed for fuel efficiency, minimizing consumption and emissions.
  • Urban air mobility optimizes the shortest travel routes, improving accessibility to affordable air travel.

 

Propulsion Technology

Modern and future aircraft will move away from fossil-powered engines, driven by the push for sustainable flights. Advanced propulsion technologies aim to increase efficiency, extend fuel range, and improve aircraft performance.

Types of advanced propulsion systems include:

  • Electric
  • Hybrid
  • Solar
  • Fuel cell

Electric propulsion uses rechargeable batteries to power motors. Hybrid systems combine fossil fuels with advanced technologies like electric, hydrogen, and fuel-cell systems.

Developing these systems requires redesigning aircraft and close collaboration between the aerospace and other sectors (e.g., the automotive industry for advancements in battery technology). But they stand to significantly improve fuel efficiency and reduce greenhouse gas emissions.

 

Optimization of Air Travel Management

Some airlines still rely on outdated air travel management systems, leading to inefficiency in route planning and asset management. Digitizing air travel management with advanced technologies, like Artificial Intelligence (AI), can improve route planning, asset maintenance, and overall operational efficiency.

AI-driven flight path planning can enhance fuel efficiency by optimizing routes based on weather conditions and market dynamics. Optimizing flight paths reduces

  • aircraft mileage
  • fuel consumption
  • emissions

Digitizing customer management at terminals helps reduce paperwork and activities that contribute to greenhouse gas emissions.

 

Achieving net-zero emissions in the aerospace industry requires comprehensive changes across all operations. Reducing greenhouse gas emissions is a shared responsibility, involving not just airlines but manufacturers and other supply chain factors.

The industry must adopt sustainable technologies to minimize waste and pollution, while leveraging advanced technology to enhance efficiency. The goal of sustainability-focused innovation is to ensure a safer, cleaner planet with net-zero emissions.